How to Remove a Rounded Hex Head Bolt

Pain Points

Rounded hex head bolts can be a real pain to remove. The traditional method of using a hex key just doesn't work when the head is rounded off. But don't despair! There are several other ways to remove a rounded hex head bolt.

How to Remove a Rounded Hex Head Bolt

1. Use a Bolt Extractor

A bolt extractor is a specialized tool designed to remove rounded or damaged bolts. They are available in a variety of sizes, so be sure to choose one that is the correct size for the bolt you are trying to remove. To use a bolt extractor, simply insert it into the rounded head of the bolt and turn it counterclockwise. The extractor will bite into the bolt and remove it.

2. Use a Dremel Tool

A Dremel tool is a versatile tool that can be used for a variety of tasks, including removing rounded hex head bolts. To use a Dremel tool to remove a bolt, simply attach a cutting wheel or grinding bit to the tool and cut a slot into the head of the bolt. Once you have cut a slot, you can use a screwdriver or wrench to remove the bolt.

3. Use a Hammer and Chisel

If you don't have a bolt extractor or a Dremel tool, you can also remove a rounded hex head bolt using a hammer and chisel. To do this, simply place the chisel on the edge of the bolt head and tap it with a hammer. The chisel will gradually chip away at the bolt head until you can remove it.

4. Use Vice Grips

Vice grips are another tool that can be used to remove rounded hex head bolts. To use vice grips, simply clamp the jaws of the vice grips onto the bolt head and turn the handle. The vice grips will grip the bolt head and remove it.

Summary:

• Rounded hex head bolts can be difficult to remove, but there are several ways to do it.
• Bolt extractors, Dremel tools, hammers and chisels, and vice grips can all be used to remove rounded hex head bolts.

How to Remove a Rounded Hex Head Bolt

A rounded hex head bolt can be a real pain to remove. The good news is that there are a few different ways to do it. In this blog post, we'll show you the four most common methods.

Use a Bolt Extractor

A bolt extractor is a tool that is specifically designed to remove rounded head bolts. It has a reverse-threaded tip that bites into the bolt and removes it as you turn it. Bolt extractors come in a variety of sizes, so make sure you choose one that is the right size for the bolt you're trying to remove.

To use a bolt extractor, simply drill a pilot hole into the center of the bolt head. Then, insert the bolt extractor into the hole and turn it counterclockwise. The bolt should come out easily.

Use a Hammer and Chisel

If you don't have a bolt extractor, you can try using a hammer and chisel to remove the bolt. To do this, place the chisel on the edge of the bolt head and hit it with a hammer. The chisel will create a notch in the bolt head, which will give you something to grip with a pair of pliers.

Once you have a good grip on the bolt, turn it counterclockwise to remove it.

Use Vice Grips

Vice grips are another option for removing rounded head bolts. To use vice grips, simply clamp them onto the bolt head and turn it counterclockwise. The vice grips will provide you with a good grip on the bolt, even if the head is rounded.

Use a Dremel Tool

If the other methods don't work, you can try using a Dremel tool to remove the bolt. To do this, use a cutting wheel to cut a slot into the bolt head. Then, you can use a screwdriver to turn the bolt out.

Conclusion

Removing a rounded hex head bolt can be a challenge, but it's not impossible. By following the steps in this blog post, you should be able to remove the bolt without damaging the surrounding area.

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